TECH TIP: Proper Storage For Aluminum Wire Affects Weld Quality and Wire Longevity

August 14, 2018

This Week's Tech Tip Reveals How Proper Storage For Aluminum Wire Affects Weld Quality and Wire Longevity...

WARNING:

ALUMINUM WIRE WILL GO BAD IF IT IS NOT STORED PROPERLY, REGARDLESS OF HOW LITTLE IT IS BEING USED.

It's hard to deny the impact that Aluminum is making on today's collision repair industry...

In recent years, OEM'S have grown more and more competitive when it comes to meeting Cafe standards for fuel economy. This competition challenges the abilities of industry professionals in how they properly repair, weld and deal with Aluminum in their shops.

For many shops, Aluminum welding has become the norm for day-to-day production. However, there are still shops who may not be as familiar with Aluminum as they are with steel.

Regardless of whether or not you're an Aluminum expert, it is imperative that you remember to store your Aluminum wires when they are not being used.

It matters because...

Aluminum oxidizes rapidly. This can cause issues with weld quality and overall strength of repair.
When oxidation forms on the Aluminum wire, it disrupts the arc and makes it nearly impossible to maintain it.

REMEMBER:

Properly storing your wires should not be considered an afterthought. When this step gets overlooked in the shop, its almost always the welder who takes the blame for the issue..

Proper Storage When not In Use:
When the Aluminum welding wire is not in use, it should be removed from both the welder and torch. Once removed storing in either a zip lock freezer bag, or wrapping in cellophane similar to how a new spool would come is the best option. When wire is stored properly Oxidation is less likely to form on the wire making for better weld quality, less chance of contamination, and longer lasting wire